When adventure touring or traversing rugged dual sport terrain, you need equipment designed specifically for off-road use.
That’s where the Firstgear Kathmandu 2.0 jacket and pants come in. I recently tested this set on a multi-day expedition through a remote backcountry.
But, the main question I will answer in this review will be: Is this the best adventure motorcycle jacket for you? Let’s find out!
Firstgear Kathmandu 2.0
Our Firstgear Kathmandu 2.0 Final Verdict
After testing the Firstgear Kathmandu 2.0 in various riding conditions, I’m impressed with its versatility and performance.
The ventilation system works well in mild temperatures, allowing a decent airflow to keep me comfortable. I really like the SAS-TEC CE Level 2 armor in the shoulders, elbows, and back, which provides superior impact protection compared to standard CE Level 1 foam padding.
In my experience, the Kathmandu 2.0’s athletic fit offers a snug, tailored feel that enhances mobility on the bike.
I appreciate the ample storage options, with a mix of waterproof and standard pockets that keep my essentials organized and accessible. The durable construction and high-quality materials give me confidence in its long-term reliability.
However, there are a few potential drawbacks to consider. In my opinion, the Kathmandu 2.0 may not be the best choice for extremely hot weather riding, as the ventilation system can only do so much in temperatures above 90°F (32°C). Additionally, some riders might find the trim fit restrictive, especially when layering heavily underneath.
It’s worth noting that prices on the Firstgear Kathmandu 2.0 jacket can change as special offers become available from Revzilla.com. 
I recommend checking their website for the best prices before making a purchase elsewhere. Plus, Revzilla offers a price match guarantee, so you can be confident you’re getting the best deal.
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Built for Adventure Motorcycling
Firstgear launched the original Kathmandu jacket in 2010, aimed at adventure touring and dual sport riders. In 2016, they released the revamped 2.0 version with several upgrades.
The Kathmandu 2.0 retains the rugged capability of its predecessor while incorporating modern features for superior comfort and protection.
I found the construction ideally suited for grueling off-road rides. It uses a burly 450D polyester shell with PU coating, making it highly water-resistant.
The seams aren’t sealed, yet they remained dry for several hours of light rain during my testing. For challenging wet conditions, a removable Sympatex waterproof liner can be quickly zipped in. This membrane proved impenetrable by the day’s downpour I encountered along the mountain pass.
Firstgear Kathmandu 2.0 Fit and Sizing
The Firstgear Kathmandu 2.0 offers a tailored, athletic fit that’s slightly snugger than other adventure touring jackets I’ve worn:
Comparison to Other Brands
Compared to brands like Klim or Rev’It, the Kathmandu 2.0 feels more form-fitting in the shoulders, chest, and arms[6]. It reminds me of a trimmer, pre-broken-in jacket right out of the box.
Sizing Recommendations
Based on my experience, I suggest considering your layering preferences when selecting a size:
- If you plan to wear minimal layers underneath, choose your regular size. I’m 5’9″, 170 lbs, with broad shoulders, and the large fits me perfectly.
- For those who want to accommodate thicker mid-layers, sizing up may provide a more comfortable fit, especially in the upper body.
Firstgear provides a helpful sizing chart, but trying it on in person will give you the best sense of how it fits your unique build.
The adjustable waist, biceps, and forearms allow for some fine-tuning, but the overall cut is more streamlined than relaxed.
While the trim profile enhances mobility on the bike, it may feel restrictive for some riders, particularly with bulky layers added.
Consider your climate and typical riding gear when deciding whether the Kathmandu 2.0’s athletic fit matches your needs.
Sizing Chart
| SIZE | CHEST (IN) | WAIST (IN) | ARM (IN) | ARM – TALL (IN) |
|---|---|---|---|---|
| XS | 30 – 32 | 24 – 26 | 28 – 30 | – |
| SM | 34 – 36 | 28 – 30 | 32.5 – 33 | – |
| MD | 38 – 40 | 32 – 34 | 33.5 – 34 | – |
| LG | 42 – 44 | 36 – 38 | 34.5 – 35 | 36 – 37.5 |
| XL | 46 – 48 | 40 – 42 | 35.5 – 36 | 37 – 37.5 |
| 2XL | 50 – 52 | 44 – 46 | 36.5 – 37 | 38 – 38.5 |
| 3XL | 54 – 56 | 48 – 50 | 37 – 37.5 | 38.5 – 39 |
| 4XL | 58 – 60 | 52 – 54 | 37.5 – 38 | 39 – 39.5 |
Firstgear Kathmandu 2.0 Armor Where It Counts
Safety is paramount when riding unpredictable terrain far from civilization. The Kathmandu 2.0 provides extensive coverage with SAS-TEC CE Level 2 armor in the elbows, shoulders, and back.
This advanced armor stiffens on impact, dissipating energy through the jacket. I never needed to test its crash protection, fortunately, but I felt reassured by its extensive placement.
The CE Level 2 rating designates the highest safety standard for lightweight armor. Both the elbow and shoulder pieces secured firmly in position yet didn’t impede my range of motion.
Extra foam padding adds supplemental shielding over the armor, particularly in vulnerable impact zones. For even greater back coverage, it has a large spine protector pocket that can fit an aftermarket insert.
Firstgear Kathmandu 2.0 Ventilation
Climbing rolling hills on a hot summer day quickly elevates your core temperature. The Kathmandu 2.0 kept air flowing into the jacket through an array of intake and exhaust vents.
The chest area has large zippered vents that I frequently open and close to regulate airflow. Unzipping the shoulder vents and rear exhaust ports prevented the oppressive heat buildup inside that many adventure jackets suffer from.
Its countless vents proved significantly better than the Kilimanjaro 2.0, the other dual sport option from Firstgear.
I like Kathmandu’s superior ventilation when riding in warmer conditions or while working hard, traversing technical sections particularly.
Number and Placement of Vents
It includes intake and exhaust zip vents strategically located in the shoulder and chest areas. These four zipper pouches allow you to adjust ventilation as needed.
Effectiveness in Different Conditions
I’ve found the vents work well to flow air throughout, but their effectiveness depends on the temperature:
- Up to 75°F (24°C): The ventilation system keeps me comfortable when all vents are open.
- Mid-80s°F (around 30°C): With constant motion and all vents open, the jacket remains tolerable, though it starts to feel warm.
- Above 90°F (32°C): The Kathmandu 2.0 becomes too hot in these temperatures, even with the vents fully open. It’s better suited as a cold weather or winter jacket.
So, while the intake and exhaust vents do a decent job in mild conditions, I wouldn’t rely on them alone to keep me cool on hot summer rides.
The Kathmandu 2.0 really shines in cooler temperatures, offering robust protection from the elements when I need it most.
Firstgear Kathmandu 2.0 Pockets and Storage
With its voluminous pockets and spacious interior, the Kathmandu 2.0 can carry all your essentials securely and close at hand.
I utilized the two exterior chest pockets for quick-access items like my phone,