509 Evolve Jacket Shell Review: Worth the Invest?

The 509 Evolve Jacket Shell is one of the most popular non-insulated jackets from 509, a premier motorsports gear company known for high-performance products designed for backcountry riding.

In this 509 Evolve Jacket Shell review, we’ll break down the key features of this versatile jacket to help you decide if it’s worth the investment for your mountain adventures.

But, the main question I will answer in this review will be: Is this the best adventure motorcycle jacket for you? Let’s find out!

509 Evolve Jacket Shell Review

509 Evolve Jacket Shell Review

Key Takeaways

  • Lightweight, durable, and abrasion-resistant shell
  • Strategic vents prevent overheating
  • Excellent mobility and athletic relaxed fit
  • Built-in armor for impact protection
  • Great for year-round backcountry riding

A Lightweight and Durable Design for All-Weather Riding

The Evolve Adventure Jacket Shell uses a 600D polyester shell that is both rugged and flexible, perfect for withstanding the rigors of off-road riding.

The durable and abrasion-resistant fabric allows the jacket to hold up to brushing against trees and rocks on the trail.

Fully taped seams create a barrier against moisture seepage, while the 5K waterproof and breathable membrane keeps you dry without overheating. The Evolve jacket is ideal for temperatures ranging from 20°F to 70°F.

Weighing only 1.5 pounds, the Evolve adventure motorcycle jacket (1Opens in a new tab.) delivers lightweight performance and packs down small for easy transport. The matte fabric finish also provides a quieter ride when you’re cruising through the woods.

Ventilation Where You Need It

Strategic vents allow you to regulate airflow and temperature based on conditions. Large underarm intake vents utilize mesh backing to facilitate air circulation. You’ll also find useful exhaust vents along the back that prevent heat and condensation buildup.

The collar lining offers a soft fleece material for comfort against the neck. Combine the jacket with 509’s merino wool and stroma base layers to control core body temperature in cold weather.

Closures and Pockets for Convenience

An adjustable Velcro wrist closure system and waist cinches allow you to customize the fit. The jacket features a magnetic 5K storm flap on the front zipper to seal out snow and rain when needed.

Interior stash pockets provide capacity for essentials like your phone, while two zippered hand pockets offer exterior access. A separate interior pocket can hold a CE-rated chest protector for added impact absorption.

Safety Features for Your Protection

The Evolve adventure motorcycle jacket (2Opens in a new tab.) includes built-in CE-approved armor in the elbows, shoulders, and back. This armor cushioning safeguards you in a fall while maintaining flexibility.

Ample coverage over the back and neck area provides abrasion protection from catch points.

For visibility, reflective details allow you to stand out in low-light surroundings. A removable and adjustable hood gives you the option of extra head insulation and weather protection.

Athletic Fit and Style

509 Men’s Jacket Sizing

SIZECHEST (IN)WAIST (IN)ARM (IN)
XS34-363027
SM36-383228
MD39-413430
LG42-443632
XL45-473834
2XL48-504036
3XL52-544236

509 designed the Evolve shell jacket with an athletic, relaxed fit to allow free movement while riding. The jacket fits comfortably over base and mid-layers, as well as body armor. Available in sizes from small up to 4XL, it will work for most body types.

Style-wise, the Evolve jacket comes in exciting new color options like red, green, camo, and hi-vis yellow to match your other 509 gear. Ride in confidence knowing this jacket is built to last yet looks great hitting the trails.

How Does the 509 Evolve Jacket Compare to Other Options?

Knox Urbane Pro Shirt

The Knox Urbane Pro offers similar styling at a lower $120 price point. However, the Urbane features heavier 500D Cordura fabric without the same flexibility as the Evolve. It also lacks the strategic venting system of the 509 jacket.

REV’IT! Sand 3 Jacket

The REV’IT! Sand 3 has a more street-focused design but costs significantly more at $400. The Sand 3 does provide a removable waterproof Hydratex liner, while the Evolve shell relies on a membrane.

KLIM Dakar Pro Jacket

The KLIM Dakar Pro is a serious dual sport jacket with heavy-duty 840D Cordura fabric but less ventilation. It’s over double the price at $350.

Overall, the 509 Evolve hits a nice sweet spot between features, weight, weather protection, and price point compared to alternatives.

Frequently Asked Questions

Does the Evolve jacket work well for winter riding?

While not a heavily insulated winter jacket, the Evolve shell resists wind and water penetration. Combine it with a warm base and mid-layers for riding in 20°F weather or higher. It’s ideal as a shell over your insulating layers.

Is the sizing accurate to the size chart?

Yes, the sizing runs true to fit. If between sizes, consider sizing up for using layers underneath. The Evolve is cut roomier than tightly fitting racing jackets for flexibility.

How is the collar comfort?

The fleece collar lining prevents chafing at the neck opening. The adjustable hood also helps block wind at the collar area when riding in colder temperatures.

Is it easy to vent heat and moisture?

Absolutely. This is one of the Evolve jacket’s strong suits. The pit intake and back exhaust vents channel airflow exceptionally well, preventing you from overheating.

Does the jacket fade after washing?

The colorfast polyester fabric retains its vibrant hue even after multiple machine washes. Follow the care instructions to keep the jacket looking new.

The Bottom Line

For backcountry, dual sport, and enduro riders seeking a rugged yet breathable riding shell for year-round adventures, the 509 Evolve Jacket delivers.

The thoughtful venting system, flexible and quiet shell fabric, and removable hood make this jacket stand out.

While not inexpensive, the Evolve offers great value with its combination of durability, versatility, weather protection, and comfort.

In conclusion, while not the absolute cheapest option, the 509 Evolve Jacket Shell provides an outstanding blend of functionality, protection, comfort, and style for committed off-road riders.

If you’re looking for a premium year-round backcountry companion, the Evolve deserves strong consideration.

Let us know in the comments your experience comparing jackets and which features are must-haves for you. Ride safely out there!

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