As an avid motorcyclist, I’m always on the lookout for gear that combines protection, comfort, and classic styling. That’s why I was eager to test out the Merlin Chigwell Light jacket.

In this review, I’ll share my experience testing out the Chigwell Light jacket on hot summer rides. I’ll cover the construction, features, fit, protection, and more.

By the end, you’ll know whether this jacket is a cool option for your warm-weather adventures.

But, the main question I will answer in this review will be: Is this the best mesh motorcycle jacket? Let’s find out!

An Overview of the Merlin Chigwell Light Jacket

The Chigwell Light jacket comes from the British motorcycle gear brand Merlin. It’s part of their heritage line, which aims to blend classic waxed cotton styling with modern technology.

This jacket caught my attention thanks to its retro design coupled with extensive mesh panels for ventilation. I was looking for a lightweight option to wear in the summer heat without sacrificing safety.

Key features of the Merlin Chigwell Light Jacket include:

• Lightweight 8oz Halley Stevensons Merlin exclusive waxed cotton fabric on the body
• Large mesh panels on the front, back, and arms
• Quilted shoulders and soft fabric details
• Removable CE-approved D3O armor (shoulders, elbows, back)
• YKK zippers and adjustments for custom fit
• Minimal branding for a classic look

Based on the specs, this seemed like the perfect warm-weather riding companion. Time to hit the road to see how it performed.

Putting the Merlin Chigwell Light Jacket to the Test

I’ve spent the last couple of months riding with the Chigwell Light jacket in hot and humid conditions. Most of my test rides were during the daytime, with temperatures around 85°F.

Here’s an overview of my testing protocol:

• Wore jacket on 20+ rides ranging from 30 minutes to 2 hours
• Evaluated fit, comfort, ventilation, and protection
• Paired jacket with t-shirts, button-downs, and base layers
• Tested size medium based on my chest measurement
• Rode cruiser and standard motorcycles during testing

To provide a balanced review, I tracked all positives and negatives during the testing period. Let’s break down the jacket’s strengths and weaknesses.

The Merits: Lightweight Design and Maximum Airflow

Without a doubt, the standout benefit of the Chigwell Light is airflow. The large mesh panels make this the breeziest jacket I’ve ever worn.

On even the hottest days, the jacket felt cool and comfortable:

• Mesh panels allow constant air circulation
• Sweat evaporated rapidly thanks to the ventilation
• The heat didn’t build up inside the jacket

The lightweight 8oz cotton fabric also enhances comfort in warm weather. It’s much lighter than traditional 12oz wax cotton.

Despite the lightweight design, the jacket still carries a CE-approved safety rating. The D3O armor provides impact protection without restricting movement.

Other positives include:

• Sharp retro styling – Looks great with a vintage bike
• Comfortable mandarin collar – Easy to fasten and sits nicely
• Quilted shoulders – Stylish detail adds comfort
• Minimal branding – Clean, classic look

Hot weather riding doesn’t get much better than the Chigwell Light. The copious airflow allowed me to ride for hours without overheating.

Potential Drawbacks to Consider

Although I was thrilled with the ventilation, some riders might see a few downsides:

• Limited weather protection – No waterproofing or insulation
• Loose arm fit – Elbow armor can move around
• The sleeve adjustment strap slides down
• The collar may irritate the neck – If zipped all the way up

The minimalist design means this jacket prioritizes airflow over weather protection and adjustability. Riders will need to layer up or swap jackets as conditions change.

Also, the loose arm fit allows great movement but means the elbow armor shifts position. An extra adjustment strap could improve this.

For me, the incredible ventilation far outweighs these minor issues. But they’re worth noting for those seeking maximum protection or versatility.

Ideal Uses for the Merlin Chigwell Light Jacket

Based on my experience, here are the best applications for the Chigwell Light:

• Summer commuting – Mesh vents keep you cool in traffic
• Weekend rides – Lightweight for all-day comfort
• Hot climate touring – Excellent choice for desert and tropical areas
• Vintage bike runs – Stylish retro design matches classic bikes
• Cafe racer bikes – Complements the stripped-down look

The jacket can handle light rain showers if needed. But for heavy weather or cold conditions, bring an extra layer.

Overall, the Chigwell Light excels when the mercury rises. It’s purpose-built for warm-weather riding.

Finding the Right Size Merlin Chigwell Light Jacket

The Chigwell Light runs from sizes small to 5XL. I tested a medium based on my chest measurement.

Here are some tips for finding your ideal size:

• Consult the Merlin size chart
• Measure your chest at the widest point
• Focus on chest size rather than overall fit
• Size up if you’re between sizes or want to layer
• Expect a relaxed fit through the sleeves and midsection

Personally, I found the size medium provided the intended loose fit while keeping the armor in position.

As always, try the jacket on in person if possible. Sizing will come down to your specific body shape and fit preferences.

Is the Merlin Chigwell Light Jacket Worth Buying?

I wholeheartedly recommend the Merlin Chigwell Light for riders seeking a classic summer riding jacket.

The retro waxed cotton styling looks fantastic on modern and vintage bikes alike. More importantly, the generous mesh panels provide remarkable airflow to keep you cool in heat and humidity.

Here are the key advantages and considerations:

Pros

• Superb ventilation from the extensive mesh
• Light and comfortable 8oz cotton fabric
• Protective CE-approved D3O armor
• Sharp retro design matches cafe racers
• Minimal branding looks stylish

Cons

• Limited weather protection
• Loose arm fit shifts elbow pads
• The collar may irritate the neck when fully zipped

At a retail price of around $250 USD, this jacket delivers tremendous value. Riders get vintage cool meets modern protection.

For summer riding comfort, the Merlin Chigwell Light is tough to beat. It quickly became my go-to jacket once temperatures climbed above 80°F.

So if you’re seeking airflow over armor or versatility, look into this British-made mesh masterpiece. The Chigwell Light is sure to earn a spot in your warm-weather riding rotation.

FAQ

Does the Chigwell Light come in different colors?

Yes, the jacket is available in black and olive green. I tested the black version but actually prefer the olive colorway. Sadly, my local dealer only had black in my size.

What kind of armor does the jacket use?

It features Level 1 CE-approved D3O Viper Pro shoulder and el elbow armor. There is also a back protector. The vented armor allows for airflow while still providing impact protection.

Is the Chigwell Light fully waterproof?

No, the jacket is designed specifically for hot and dry conditions. The waxed cotton resists light moisture, but it does not have a waterproof membrane. Riders will need a rain jacket in wet weather.

Does Merlin make similar jackets?

Yes, the Chigwell Light is part of Merlin’s heritage line. The Shenstone jacket has a removable waterproof liner, while the Chigwell Utility adds a thermal liner for colder weather. Riders needing more versatility should check out these options.

What is the break-in period for the jacket?

The waxed cotton fabric should not require much break-in. It will become more supple with wear but does not need extensive use to soften up. Riders can enjoy the jacket’s comfort right away.

Conclusion

The Merlin Chigwell Light mesh jacket deserves a spot in your gear closet for riders in hot climates or anyone prioritizing airflow.

The retro styling looks great on modern and vintage motorcycles, while the generous ventilation keeps you cool on blazing summer rides.

While not as versatile as some other options, the Chigwell Light excels in its purpose-built role as a maximum airflow summer riding jacket.

If you ride in hot conditions and appreciate British heritage style, this jacket will suit you perfectly.

The Merlin Chigwell Light jacket proves you don’t have to sacrifice classic looks to stay comfortable in summer heat. Combine timeless style with ultramodern mesh airflow to enjoy miles of cool riding comfort.

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