Merlin Expedition Wax Jacket Review: Should You Buy It?

Over the course of several weeks, I wore the Merlin Expedition jacket on rides of varying duration and in diverse weather conditions.

Below, I will share my experiences and impressions to provide a detailed review of how the Merlin Expedition jacket ultimately stacked up.

But, the main question I will answer in this review will be: Is this the best waterproof motorcycle jacket for you? Let’s find out!

Our Merlin Expedition Final Verdict

Materials and Construction

The Merlin Expedition uses a premium 12oz Halle Stevenson waxed cotton outer shell. This heavy, durable fabric lends it a stiff, sturdy feel right out of the box. However, I noticed it softened up nicely after just a few rides.

The natural waxed coating provides an attractive luster while also imparting weather resistance. During my testing, light rain and road spray easily beaded up and rolled off the surface.

After wiping it down post-ride, the wax finish looked nearly as good as new.

Reinforced leather panels are integrated at the elbows and shoulders for abrasion and impact protection.

These armor zones use a rich brown leather that complements the olive colorway. I’m pleased to report the leather remained scuff-free after some inadvertent drops and scrapes.

Merlin Expedition Fit and Sizing

I typically take a size medium, and the Expedition in medium fits me well. The cut is relaxed but not overly baggy. It provides plenty of room for layering underneath without appearing sloppy.

I’d describe the sleeve length as generous but not cumbersome. For reference, I’m 5’10” with an average arm length, and the sleeves extended just past my wrist bone. The slightly longer fit ensures good coverage even when reaching forward on the bike.

One thoughtful design detail is the gusseted panel where the sleeves attach at the shoulder. This flexible fabric insert prevents restrictive pulling across the back and neck when moving your arms.

I found the overall fit to be true to size, with a slightly relaxed cut that allows for comfortable movement on the bike.

The Expedition offers several adjustability options to help you dial in the perfect fit:

• Adjustable waist belt: Cinches at the waist for a snug, secure fit
• Adjustable cuffs: Allows you to tighten or loosen the sleeves to your preference
• Adjustable collar: Snap closure lets you adjust the collar for comfort and weather protection

These adjustments make it easy to customize the fit to your specific needs and preferences. I appreciate the ability to tighten the waist for a streamlined look or loosen it for a more relaxed feel.

The slightly roomier cut of the Expedition also allows for layering underneath, which is a big plus for me. I can easily fit a base layer and a mid-layer in the lining for added warmth on colder rides.

The zip-out thermal liner provides additional insulation, making this a versatile jacket for a range of temperatures.

Overall, the Merlin Expedition comprehensive sizing, adjustability, and layering options make it easy to achieve a comfortable, personalized fit that works for your individual riding style and needs.

Merlin Expedition Lining

The Merlin Expedition features a high-quality, comfortable lining that enhances both the functionality and overall feel. Here’s what I discovered about the lining:

• Zip-out thermal liner: The Expedition includes a removable, quilted thermal liner that provides excellent insulation for colder rides. I found this liner to be incredibly cozy and effective at trapping body heat
• Moisture-wicking properties: The liner material is designed to wick moisture away from your skin, helping to keep you dry and comfortable even when you’re working up a sweat
• Satin-feel internal facing: The inner surface of the lining has a smooth, satin-like feel that’s gentle against the skin and allows for easy on-and-off

I’m impressed by how the zip-out liner adds versatility to the jacket. You can easily remove it for warmer days or when you want a lighter feel and then zip it back in when temperatures drop. This adaptability makes the Expedition suitable for a wider range of weather conditions.

The moisture-wicking properties of the lining are another standout feature. By pulling sweat away from your skin, the lining helps regulate your temperature and prevents that clammy feeling you can get with less breathable materials.

It’s clear that Merlin has put thought into creating a lining that complements the rugged exterior with a soft, functional interior.n provides a very good level of protection for an urban and touring jacket.

Merlin Expedition Weather Protection

With its waxed cotton outer shell and waterproof liner, the Merlin Expedition provides excellent defense against wind and precipitation.

Throughout testing, I rode in light rain, heavier downpours, and on cold mornings with wind chill down to 40°F. It kept me warm and dry in every condition.

The Merlin Expedition Wax Jacket offers impressive water resistance thanks to its 12oz Halley Stevensons Scottish waxed cotton outer layer.

This dense, waxed cotton fabric effectively repels water, causing it to bead up and roll off the jacket’s surface.

In addition to the waxed cotton, the Expedition features a zip-out Reissa Active waterproof membrane.

This membrane provides an extra layer of protection against heavy rain and wind, ensuring you stay dry in even the most challenging conditions.

However, the dense nature of waxed cotton and the waterproof membrane can impact the overall breathability. During high-intensity riding or in warm, humid conditions, you may experience some internal moisture buildup.

The Expedition does include ventilation points at the biceps, chest, and rear to help expel hot air and improve airflow, but it may not be as breathable as some modern textile riding jackets with advanced ventilation systems.

Despite this, the Merlin Expedition remains a highly water-resistant and protective option for motorcyclists who prioritize classic style and rugged durability. With proper care and re-waxing, this jacket will keep you dry and looking great for years to come.

Merlin Expedition Storage and Features

The Merlin Expedition contains a well-designed set of internal and external storage pockets:

• 1 interior breast pocket
• 2 interior waist pockets
• 2 standard side waist pockets
• 1 chest map pocket
• 1 internal wallet pocket
• 1 lower right hip pocket
• 1 left wrist pocket

The voluminous chest map pocket is ideal for stashing phones, wallets, or snacks for easy access on the go. I also made regular use of the dedicated internal wallet pocket behind the liner.

Small touches like the wrist pocket for ID or cash and the lower hip pocket expand the utility beyond ordinary jacket designs. The abundance of storage options makes keeping must-have items within reach easy.

Merlin Expedition Ventilation

The Merlin Expedition incorporates vents across the chest, back, and sleeves to prevent overheating in warmer weather. These exhaust ports have two closure snaps each that allow you to regulate airflow:

• Bicep vents: Zippered openings on the upper arms allow cool air to flow in
• Chest vents: Zippered vents on the chest provide additional airflow to your core
• Rear exhaust vents: Openings at the back enable hot air to escape

These ventilation features work together to create a steady airflow through the jacket, helping to expel heat and moisture.

I’ve found the vents to be quite effective at maintaining a comfortable temperature during spirited rides or in warmer weather.

I typically left the vents fully open in hot conditions and then snapped them shut to retain warmth as temperatures dropped. The front vents are conveniently placed for operating while riding.

The combination of vents and the zip-out thermal liner makes the Expedition a versatile choice for multiple climates.

You can zip in the liner for added warmth on cold days or remove it and open the vents for maximum airflow in the heat. This adaptability extends the usable temperature range and makes it suitable for multi-season riding.

While the dense waxed cotton and waterproof membrane can limit overall breathability compared to some mesh or highly perforated jackets, the Expedition’s ventilation system does an admirable job of keeping you comfortable in most conditions. It’s a great option if you want a classic look without sacrificing modern ventilation features.

Merlin Expedition Armor

The Merlin Expedition comes equipped with a comprehensive suite of D3O armor to provide excellent impact protection in key areas:

• D3O LP1 shoulder and elbow protectors: These CE-certified protectors offer superior energy absorption and are pre-fitted in the jacket
• D3O Viper Stealth back protector: This large, CE-certified back protector is also pre-installed, providing crucial protection for your spine

The armor pockets are strategically placed to cover the most vulnerable areas in a crash. I appreciate that the pockets are designed to keep the armor securely in place, ensuring it’s there when you need it most.

In addition to the armor, the Expedition features cowhide leather elbow patches[1]. These abrasion-resistant reinforcements add an extra layer of protection in a high-impact zone, helping to prevent injury in a slide.

Overall, the combination of D3O armor and leather reinforcements gives me confidence that the Merlin Expedition Wax will provide excellent protection in the event of an accident. It’s reassuring to know that such a stylish, classic-looking jacket doesn’t compromise on safety.

Styling & Details

In addition to its functionality, I also love the classic styling of the Merlin Expedition:

• The olive colorway has a vintage military look but avoids appearing overtly tactical.
• Subtle branding on the sleeve retains the heritage vibe.
• Antiqued brass snaps and zipper pulls add visual interest.
• The corduroy collar provides a distinctive touch when flipped up.

The Expedition immediately stands out from the sea of generic black textile jackets on the market. Little flourishes like the snap-closure storm gusset on the sleeve cuff also demonstrate thoughtful design.

Overall, Merlin did an excellent job blending fashion and function in the Expedition. Protective and practical riding gear also looks great off the bike.

Merlin Expedition Care and Maintenance

Proper care and maintenance are essential for preserving the Merlin Expedition water resistance, appearance, and overall longevity. Here’s how I keep my Expedition in top condition:

Cleaning the Waxed Cotton

• Brush off dirt: I use a soft brush or damp cloth to gently remove any dirt or grime
• Avoid harsh chemicals: I never use harsh detergents or machine wash the jacket, as this can strip away the wax coating
• Spot clean if needed: For stubborn stains, I carefully spot clean with a damp cloth and mild soap[3]

Re-Waxing

• Re-wax when needed: When the jacket loses its water-repellent properties or the wax coating appears dry, it’s time to re-wax
• Use a specialized wax: I recommend using a purpose-made waxed cotton dressing, such as Merlin’s own wax or products from John Partridge & Co or Walker & Hawkes
• Apply evenly: I warm the wax until it’s pliable, then apply it evenly with a lint-free cloth, focusing on seams and high-wear areas
• Melt the wax: Using a hairdryer on low heat, I gently melt the wax into the fabric for even distribution
• Allow to dry: I let it dry completely in a well-ventilated area for at least 24 hours before wearing

Storage and Longevity

• Hang on a sturdy hanger: Between rides, I store it on a sturdy hanger to maintain its shape
• Avoid heat sources: I keep it away from direct sunlight, radiators, or other heat sources that could melt the wax
• Use a garment bag: For long-term storage, I place it in a breathable garment bag to protect it from dust

By following these care instructions, my Merlin Expedition has maintained its water resistance, classic appearance, and functionality for years. With proper maintenance, I expect this jacket to be a reliable companion on my motorcycle adventures for a long time to come.

Frequently Asked Questions

What is the fit like?

The Expedition has a relaxed, roomy fit. I’d recommend ordering your normal jacket size for a comfortable layered fit. Size down if you prefer a trimmer racing cut.

How heavy and bulky is it?

Despite the burly fabric, the Expedition doesn’t feel excessively heavy or stiff. The waxed cotton breaks in nicely. Weight and bulk are comparable to most textile jackets with armor.

How is the sizing?

The sizing runs true to size, in my experience. I typically take a medium in jackets, and the size medium Expedition fits me well. Refer to the size chart for detailed dimensions.

Can you wear it off the bike?

Absolutely! The vintage waxed cotton style looks great off the bike. It works well as a stylish outdoor jacket.

Does the wax finish need special care?

The waxed finish requires minimal maintenance. I wiped down with a damp cloth post-ride. Periodically re-applying wax treatment will maximize weather protection over time.

Conclusion

After thoroughly evaluating the Merlin Expedition, it fully lives up to its billing as a premium waxed cotton motorcycle jacket.

The combination of protection, weather resistance, storage capacity, and comfort proved ideal for my daily commuting needs. While not inexpensive, the quality materials and construction easily justify the reasonable asking price.

Overall, the Expedition is an exceptionally well-rounded jacket that provides versatile four-season performance.

It quickly became my favorite daily riding jacket, and most riders looking for a protective heritage-styled jacket would be similarly pleased.

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